Grass To Gas

Converting organic materials like grass into renewable biogas through anaerobic digestion. This process reduces waste and provides a clean energy source for heating, electricity, and transportation. Join us in creating a sustainable future!

What is Biogas?

Biogas is a valuable byproduct of the decomposition of organic waste, typically sourced from agricultural, municipal, and industrial activities. When organic matter breaks down without oxygen (anaerobically), it produces a gas mixture, mainly consisting of methane (CH4) and carbon dioxide (CO2), along with trace amounts of other gases. If not managed properly, biogas can become a harmful pollutant, with methane being particularly concerning due to its significant impact on global warming. Utilizing biogas for energy can greatly decrease methane emissions from farms and waste facilities, transforming a potent greenhouse gas into a renewable energy resource.

The Ultimate Renewable Solution

Biogas is a versatile energy source with a wide range of applications—whether used for electricity generation, providing local heat, powering district heating systems, or being injected into the gas grid after upgrading. Its generation is unaffected by weather conditions, making it an appealing income opportunity for plant operators, as biogas energy can serve as a supplementary business avenue. Additionally, a biogas plant plays an active role in environmental protection and supports the energy landscape of the future.

What is Biogas?

Biogas is an eco-friendly energy source generated from the anaerobic digestion of organic materials, such as agricultural waste, food scraps, and manure. It primarily consists of methane, making it an efficient fuel for electricity and heat production. Utilizing biogas helps reduce greenhouse gas emissions, particularly methane, which is a potent climate pollutant. It provides a sustainable alternative to fossil fuels, contributing to energy independence and security. Biogas systems can operate continuously, regardless of weather conditions, offering reliable energy generation. Additionally, biogas production helps manage waste, turning organic materials into valuable resources. The technology supports local economies by creating jobs in renewable energy sectors. It also enhances soil health when digestate, a byproduct of biogas production, is used as a fertilizer. As a versatile energy solution, biogas plays a crucial role in the transition to a cleaner, more sustainable energy future.

How does a biogas plant work?

  1. Organic Input Materials: Substrates like food scraps, fats, and sludge can be introduced into the biogas plant.
  2. Renewable Resources: Crops such as corn, beets, and grass serve as feed for livestock (like cows and pigs) and the microorganisms in the biogas plant.
  3. Inclusion of Manure: Manure and dung are also incorporated into the biogas process.
  4. Fermentation Conditions: In the fermenter, maintained at around 38-40 °C, microorganisms decompose the substrate in an anaerobic environment. The fermentation produces biogas, primarily methane, along with hydrogen sulfide. Stainless steel fermenters resist hydrogen sulfide corrosion and can last for decades, also allowing operation in higher temperature ranges (up to 56 °C).
  5. Residue Storage: After fermentation, the substrate is moved to a storage tank for the fermentation residues, where it can be accessed for further use.
  6. Fertilizer Utilization: The residues can be used as high-quality fertilizer. Biogas manure has lower viscosity, allowing for quicker soil absorption and often offers greater nutrient value with less odor.
  7. Dry Fertilizer Option: The residues can also be dried for use as a dry fertilizer.
  8. Biogas Storage: The biogas produced is stored in the roof of the tank and is used in a combined heat and power (CHP) plant for generating electricity and heat.
  9. Electricity Generation: The electricity generated is directly fed into the power grid.
  10. Heat Utilization: The heat produced can be used for heating buildings or drying wood and crops.
  11. Biogas Processing: Additional processing of biogas can be done.
  12. Gas Supply: Processed biogas can be supplied to the national gas grid or filling stations.

What can be used to produce biogas?

Numerous organic waste materials from sectors like agriculture, the food industry, and manufacturing are ideal for use as feedstock in biogas production. Possible sources of raw materials for biogas plants include:
  • Agriculture: Includes the cultivation of energy crops and livestock manure.
  • Animal Feed Industry: Comprises byproducts from feed production.
  • Slaughterhouses: Generates waste from processing animals.
  • Food Production and Processing Industries: Provides various organic byproducts.
  • Supermarkets: Offers food items that are past their expiration dates.
  • Breweries: Contributes spent grain and brewing slop.
  • Restaurants: Supplies food waste from meal preparation and leftovers.
  • Ethanol Industry: Produces mash as a byproduct.
  • Biofuel Industry: Includes materials like glycerin.
  • Treatment Plants: Handles sewage sludge as a potential input.
These are just a few examples of the many potential input materials for biogas plants.

Bio Green Energy Solutions : Your Partner in Biogas Solutions!

Every input material and residue has unique characteristics, often requiring specialized treatment. In today’s industry, nearly all biogas plants have distinct needs regarding input materials, digestion processes, digestate storage, and gas upgrading.
Each country presents its own raw materials and regulatory requirements, which makes flexibility crucial in our industry. Whether you need a tailored solution for your agricultural business or a large-scale industrial project, we can provide options backed by reference projects ranging from 250 kWel to 20 MWel, and biomethane production from 30 Nm³/h to 5,000 Nm³/h.
Our aim is to maximize the benefits of our collaboration by offering the most advanced technical systems available and the smartest marketing strategies for your energy needs. This approach has helped us achieve and maintain a leading position in the global biogas sector.
We are one of the few providers that can serve as a comprehensive one-stop shop for all stages of the biogas process, ensuring a successful and seamless project execution.

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